Welcome to ALLLAND Steel Pipe Co., Ltd.

ALLLAND Boiler Steel Pipe Supply

Cuplock Scaffolding

Welcome to ALLLAND. We specialize in manufacturing high-quality Cuplock scaffolding systems and steel tubes. With advanced production equipment and a rigorous quality control system, we provide high-precision scaffolding steel tube products, including vertical poles, horizontal poles, and cross braces, while also offering pre-fabricated components. Our products are manufactured using high-quality steel grades such as Q235 and Q355, ensuring excellent strength, durability, and reliability. They are widely used in construction and industrial projects worldwide.

Alllandsteel is a steel pipe manufacturer based in China with 25 years of experience

The facility spans 22,000 square meters, represents a RMB 700 million investment, and operates four production lines (JCOE, ERW, SMLS, SSAW) alongside five coating lines. 

With an annual production capacity of 250,000 tons, the factory covers specifications ranging from Ø406 to Ø1524 and holds multiple international certifications (API/ASTM/EN/ISO/JIS). Focused on steel pipes, creating value for you!

Cuplock Scaffolding

Cuplock Scaffolding is a steel scaffolding system that uses vertical posts as the primary load-bearing elements and is connected via cup-lock joints. Its key feature is the ability to achieve efficient installation and stable connections through pre-engineered joint designs. The cup-lock joints secure multiple horizontal members at a single connection point by rotating and interlocking the upper and lower cups. This mechanical rotation replaces bolted connections, resulting in faster assembly and higher strength.
Below, we will provide an overview of the performance and structure of Cuplock Scaffolding, as well as the properties of Cuplock Scaffolding pipes. Please feel free to contact us with any questions.

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Cuplock Scaffolding Specifications

O.D.:

48.3 mm (International Standard)

W.T.:

3.0 mm / 3.2 mm / 3.5 mm / 4.0 mm

Length:

0.5 m – 6.0 m (customizable)

Surface treatment:

 Galvanized, spray-coated, powder-coated

Standards:

EN 12810 / EN 12811, AS/NZS 1576

Surface treatment thickness:

Galvanized 60–80 μm; Coating thickness: 50–70 μm  

Steel grade:

Q235, Q335

Welding Methods:

MIG / MAG / Manual Arc Welding  

Note

The outer diameter tolerance must be controlled within ±0.2 mm, and the wall thickness tolerance is recommended to be within ±10% to ensure smooth installation later on and prevent jamming or loosening.
The weld quality of the cuplock joints is critical, particularly for the lower cuplock, which must be welded directly to the upright to ensure the joint’s structural integrity.
Pipes used in Cuplock Scaffolding must be accompanied by a Material Test Certificate (MTC). Select appropriate steel grades based on the specific environmental conditions to avoid mixing different materials.
The load-bearing capacity of the uprights is approximately 10–20 kN. Avoid overloading the system, and strictly prohibit the arbitrary removal of crossbars or diagonal braces.

Features of Cuplock Scaffolding

1. Modular Design
All components are manufactured to standardized designs, making them reusable and freely combinable without any restrictions. This significantly reduces installation time.

2. Cup-Lock Joints
Cup-Lock joints are the most distinctive feature of Cuplock Scaffolding. The lower cup-lock is welded to the upright, allowing for the installation of four horizontal rails. The upper cup serves as a locking mechanism. The cup distributes stress evenly, requires no welding, and, most importantly, provides exceptional stability.

3. High Strength
Cuplock Scaffolding uses high-strength steel pipes specifically designed for scaffolding. It can be used in high-rise construction or harsh environments.

4. High Construction Efficiency
All pipes are pre-fabricated in the factory. Upon delivery, they require no welding or additional processing and can be installed immediately, significantly reducing construction time.

Cuplock Scaffolding Steel Pipe

While structural stability is a key advantage of Cuplock Scaffolding, the performance of the steel pipes that make up the scaffolding is even more critical. Without high-strength pipes for support, even the most stable structure would be ineffective. Below, we introduce the Cuplock Scaffolding steel pipes manufactured by our company, including their performance specifications, technical parameters, and the specific applications of pipes in different locations.

Core Cuplock Scaffolding Steel Tube Components

Standards: Outer diameter: 48.3 mm, wall thickness: 3.0 / 3.2 / 3.5 / 4.0 mm; primarily serve a load-bearing function, with a load-bearing capacity of 10–20 kN.
Ledgers: Outer diameter: 48.3 mm, wall thickness: 2.5 / 3.0 / 3.2 mm; provide horizontal connections.
Transoms: Outer diameter: 48.3 mm, wall thickness: 3.0 / 3.2 mm; support platforms and provide load-bearing capacity.
Braces: Outer diameter: 48.3 mm, wall thickness: 3.0 / 3.5 mm; provide overall system stability.

These components form the most critical structure of the Cuplock Scaffolding system. The performance characteristics of the steel tubes used in these components determine the scaffolding’s service life and suitable applications.

Performance of Cuplock Scaffolding Steel Tubes

Mechanical Properties

Material Yield Strength Tensile Strength
Q235 ≥235 MPa 370–500 MPa
Q355 ≥355 MPa 470–630 MPa

Cuplock Scaffolding Steel Tubes Chemical Properties

Q235:
C ≤ 0.22%
Mn ≤ 1.40%
Si ≤ 0.35%

Q355:
C ≤ 0.20%
Mn ≤ 1.60%
Si ≤ 0.55%

Pipe tolerances

ItemStandard
Outer Diameter±0.2 mm
Wall Thickness±10%
Length±1 mm
Joint Location±2 mm

Cuplock Scaffolding Precautions

When installing Cuplock Scaffolding, it is essential to follow the installation manual. Below, we will outline some installation tips and the requirements for installing uprights and horizontal members. Please contact us if you have any questions.

1. Joint Installation Tips

The horizontal member connector must be inserted into the lower cup of the upright, which is secured to the upright, before tightening the upper cup. Install one joint before moving on to the next.
It is important to ensure the joint surfaces are free of oil or grease, and that the connectors do not get jammed. When tightening the upper and lower cups, avoid applying excessive force to prevent damage to the zinc coating on the pipe surface, which could lead to rust.

2. Arrangement Requirements for Horizontal and Diagonal Braces

First, the standard horizontal spacing for horizontal braces is 500 mm.

Second, the angle of diagonal braces should be between 45° and 60°.

Finally, the spacing of the vertical posts must be calculated based on their load-bearing capacity using the following formula:

Cuplock Scaffolding
  • S: Spacing between standards (m)

  • Q: Section inertia-related parameter of the ledger (reflecting the bending resistance of the steel pipe)

  • σ_bending: Allowable bending stress (depending on steel grade, such as Q235 or Q355)

  • P: დიზign load per unit area (kN/m²)

  • γ: Safety factor

In actual construction, the following data can be used as a reference:

Platform ApplicationsLoad ClassStandard Spacing (S)
General-purpose work platforms1.5–2.0 kN/m²1.2–2.0 m
High-rise building platforms2.0–3.0 kN/m²1.0–1.5 m
Heavy-duty industrial platforms3.0–5.0 kN/m²≤1.2 m

3. System Compatibility and Matching

It is recommended that the steel tubes used in Cuplock Scaffolding be manufactured by the same supplier to ensure consistency in material properties, tolerances, and spacing. This prevents situations where mixing different brands results in joints that cannot be securely locked.

4. Safety

Final safety performance must be taken into account. The load-bearing capacity of each upright is approximately 10–20 kN. The load-bearing capacity of the crossbars must be calculated based on their wall thickness and span. It is recommended not to pile items in clusters to prevent uneven loading and the risk of collapse.

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