Welcome to ALLLAND Steel Pipe Co., Ltd.

ALLLAND Boiler Steel Pipe Supply

Pv Solar Structure

structures and steel pipe products, which are widely used in various solar energy projects, including small-scale power plants, solar carports, and large-scale photovoltaic installations.

Our solar structures feature excellent strength, outstanding durability, and superior corrosion resistance, making them suitable for demanding environments such as coastal areas, deserts, high-temperature regions, and corrosive conditions.

With a service life of 25–30 years, our products are designed to meet the needs of a wide range of industries.

Alllandsteel is a steel pipe manufacturer based in China with 25 years of experience

The facility spans 22,000 square meters, represents a RMB 700 million investment, and operates four production lines (JCOE, ERW, SMLS, SSAW) alongside five coating lines. 

With an annual production capacity of 250,000 tons, the factory covers specifications ranging from Ø406 to Ø1524 and holds multiple international certifications (API/ASTM/EN/ISO/JIS). Focused on steel pipes, creating value for you!

PV Solar Structure

PV solar structures are used to support and secure solar panels, ensuring that the panels maintain an optimal orientation and operate stably and efficiently across various environments and terrains. Since solar panels are typically installed in desert or open areas—regions prone to strong winds, blizzards, or severe weather—PV solar structures must provide sufficient support and stability. PV solar structures are typically manufactured from carbon steel pipes or galvanized carbon steel pipes. They are used not only to support ground-mounted solar panels but also rooftop solar panels, solar carports, and similar applications.

Pv Solar Fram pipe Specifications

O.D.:

 20–1422 mm, including: roof structures: 20–80 mm; solar carports: 60–200 mm; small-scale power plants: 76–406 mm; large-scale power plants: 219–1422 mm.

W.T.:

Light-duty structures: 1.5–3 mm; Standard: 3–6 mm; Heavy-duty structures: 6–12 mm; Pipe piles: 10–60 mm.

Steel pipe types:

 ERW/ LSAW/ HSS/ Seamless

Standards:

ASTM/ API/ EN

Steel grades:

A36 / A500 Gr. B, X42 / X52 / X60 / X70, S235 / S275 / S355

Galvanized Coating Thickness:

65–120 μm; thickness varies depending on project conditions.   

Load Capacity:

Wind load: 0.3–1.0 kN/m²; Snow load: 0.2–1.5 kN/m².

Service Life:

25–30 years; inspections required every 5–10 years.  

Important Notes of Pv Solar

Maintenance and corrosion inspections must be performed on schedule. Surface inspections should be conducted every 3–5 years, and zinc replenishment should be performed as needed. For large-scale photovoltaic power plants, the verticality of the support columns must be tested regularly, and attention must be paid to any loosening of fasteners.
Local electrical codes, such as wind and seismic resistance standards, must be taken into account during the design phase.

Applications of PV Solar Structures

Small-Scale Power Plants
Small-scale power plants are the most common application for photovoltaic mounting systems. Today, communities, gas stations, and small towns typically have small-scale power plants to support their daily electricity needs. LSAW pipes are commonly used for this purpose due to their larger diameter and higher strength. Hot-dip galvanized pipes are also used to prevent corrosion.

PV Solar Structure

Commercial Rooftop Solar
Suitable for warehouse roofs, shopping malls, or factory roofs. This application requires lightweight designs to minimize the weight of the pipes themselves. Installation must be flexible to allow for rapid completion. HSS pipes or lightweight galvanized pipes are generally used.

PV Solar Structure

Solar Carports
Solar carports combine charging and parking functions and have seen rapid growth in recent years. They can be constructed for both commercial and private parking lots. A combination of round and square pipes is generally used, with galvanization or powder coating applied for corrosion protection.

Offshore Solar Power Plants
For coastal or floating offshore solar power plants, the pipes must possess high corrosion resistance, requiring high-grade steel such as the API 5L series.

Solar Structures in Harsh Environments
For PV solar structures in deserts, high-altitude regions, or areas with strong winds, high-strength welded pipes (ERW, LSAW) are generally used. These must have a high load-bearing capacity and be able to withstand significant temperature fluctuations.

Solar Structures in Harsh Environments

Core Components of the PV Solar Pipe

Support Posts
These primarily provide support and bear loads. They are typically made of pile pipes that are driven into the ground and pre-embedded.
Main Beams
These connect the support posts and support the solar panels, serving as the primary load-bearing framework. They are generally made of H-section steel or large-diameter steel pipes.
Secondary Beams
These are secondary load-bearing structures used to support the photovoltaic modules. There are a large number of them, and they are subject to strict quality requirements.
Connectors
These include connecting plates, bolts, and other components. They must be manufactured to standards to facilitate faster construction progress.

A critical component between the main and secondary beams is the solar torque tube. Its function is to enhance the photovoltaic mounting system’s torsional capacity, allowing the solar panels to track the sun’s movement. It also prevents twisting under uneven load distribution and withstands lateral loads. In specific scenarios, the solar torque tube plays a vital role.

Types of PV Solar Structure Pipes

1. LSAW Large-Diameter Steel Pipes
Applications: Support columns for utility-scale power plants and ground-mounted power plants
Features: High strength, flexible wall thickness, suitable for high loads.
2. ERW Pipes
Applications: Small-scale PV mounting systems, rooftop PV systems
Features: Fast production speed, low cost, good wall thickness uniformity
3. Seamless Pipes
Applications: Specialized and extreme engineering projects
Features: Highest strength; seamless construction ensures greater stability
4. Square and Rectangular Tubes
Applications: PV carports and rooftop structures
Features: Easy to install; suitable for modular systems
5. Galvanized Steel Pipes
Applications: Outdoor PV structures
Features: Strong corrosion resistance; long service life

PV Solar Frame Pipe Standard

Standard SystemStandardDescriptionApplication in PV Solar
ASTM (USA)ASTM A53Welded & seamless carbon steel pipeGeneral structural use / support pipes
ASTM (USA)ASTM A500Cold-formed structural tubing (HSS)Solar frames / carports / rooftop systems
API (USA)API 5LLine pipe standard (X42–X70)High-strength piles / large solar farms
EN (Europe)EN 10219Cold-formed welded structural steelSolar mounting structures
EN (Europe)EN 10210Hot-finished structural steelHeavy-duty PV structures
ISOISO 1461Hot-dip galvanizing standardCorrosion protection (HDG coating)
AS/NZS (Australia)AS/NZS 1163Structural steel hollow sectionsPV structures in Australia
JIS (Japan)JIS G3444Structural carbon steel tubesGeneral solar structure use
GB (China)GB/T 6728Cold-formed structural hollow sectionsSolar mounting systems
GB (China)GB/T 3091Welded steel pipeGeneral fluid & structural use

Why steel pipes are crucial in PV systems

1. Steel pipes are a primary material in photovoltaic power plants and serve as the critical support structure for solar panels to generate electricity. They bear wind loads, snow loads, and their own weight.
2. The typical lifespan of a photovoltaic project is 25–30 years, so the steel pipes used for support must have a corresponding lifespan. Hot-dip galvanized pipes are well-suited to meet this requirement. They are more durable and cost-effective than other materials.
3. Photovoltaic systems are diverse, ranging from small-scale power plants to solar carports and offshore installations. Steel pipes come in a variety of processed forms, allowing them to perfectly suit different project requirements.
4. Compared to support structures made from other materials, steel pipes are more cost-effective, easier to transport, and can be produced in large volumes.

Case Studies of Photovoltaic Projects We Have Participated In

  • Australia, New South Wales
  • Type of Steel Pipe Used: LSAW (Longitudinal Submerged Arc Welded) Steel Pipes
  • Specifications: OD 168 mm × Wall Thickness 6 mm, Hot-Dip Galvanized
  • Project Capacity: 50 MW
  • Client Feedback: “The steel pipes provided excellent structural strength and corrosion resistance, enabling fast installation and long-term reliability of our solar farm.”

Our Quality Control

We specialize in pipe production, operating three pipe production lines and three anti-corrosion coating lines. This allows us to integrate pipe production and processing into a single, seamless process. All pipes are manufactured in strict accordance with standards and undergo comprehensive inspection procedures.

· Raw Material Testing (Chemical Composition)
· UT Testing (Ultrasonic)
· Wall Thickness Testing
· Galvanized Coating Inspection (μm)
· MTC (Material Test Certificate)
These are essential inspections, and we may add additional testing items as required by the client or applicable standards.

Our Processing Capabilities

We are not only a steel pipe manufacturer but also a provider of advanced steel pipe processing. We possess capabilities in cutting, drilling, welding, bending, and coating, enabling us to customize products according to client needs. This reduces customer costs, eliminates on-site construction hassles, and improves overall installation efficiency. It also minimizes pipeline processing risks and prevents dimensional deviations or structural changes caused by different manufacturers.
Our welding process combines fully automated and manual techniques to ensure consistency between the weld and the base material. Additionally, we use CNC drilling to guarantee precise dimensions and ensure smooth installation of photovoltaic mounting systems.

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