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ALLLAND Boiler Steel Pipe Supply

AS/NZS 1163

Welcome to ALLLAND. Our AS/NZS 1163 standard steel tubes are widely used in various structural engineering projects, including building steel structures, bridge engineering, machinery manufacturing, and photovoltaic mounting systems. Our product range includes round tubes (CHS), square tubes (SHS), and rectangular tubes (RHS), with outer diameters/side lengths ranging from 20 mm to 500 mm and wall thicknesses ranging from 1.6 mm to 16 mm. We can provide custom lengths and specifications to meet customer requirements. Our products are primarily manufactured from high-quality carbon structural steel and are available in various strength grades, including C250, C350, and C450, to meet different load-bearing requirements.

Alllandsteel is a steel pipe manufacturer based in China with 25 years of experience

The facility spans 22,000 square meters, represents a RMB 700 million investment, and operates four production lines (JCOE, ERW, SMLS, SSAW) alongside five coating lines. 

With an annual production capacity of 250,000 tons, the factory covers specifications ranging from Ø406 to Ø1524 and holds multiple international certifications (API/ASTM/EN/ISO/JIS). Focused on steel pipes, creating value for you!

ASTM A500

AS/NZS 1163 (Cold-formed structural steel hollow sections). This is a mandatory technical standard in Australia and New Zealand for cold-formed structural square, rectangular, and round tubes.

This standard applies to structural hollow sections manufactured by cold forming. Common cross-sectional shapes include circle hollow section (CHS), square hollow section (SHS), and rectangular hollow section (RHS), with primary steel grades including C250, C350, and C450. The standard is widely used in building structures, bridge supports, and photovoltaic mounting systems. It offers high strength and excellent weldability, making it an important reference standard for structural tubing.

AS/NZS 1163 Specifications

O.D.:

CHS:21.3 mm – 508 mm
SHS:20 × 20 mm – 400 × 400 mm
RHS:50 × 30 mm – 500 × 300 mm

W.T.:

Standard range: 1.6 mm – 16 mm
Common structural range: 2.0 – 12 mm (most common)

Length:

6-12 m, available in fixed or multiple lengths; custom lengths per project requirements.

Process:

Cold-formed / High-frequency resistance welding

Key Chemical Composition Control:

Carbon (C)/Manganese (Mn)/Phosphorus (P)/Sulfur (S)

Steel Grades:

C250/ C350/ C450        

Surface Treatment:

Black pipe / Hot-dip galvanized / Pre-galvanized / Painted / Coated

Delivery Conditions:

Grade, Specification, Furnace Number, Standard       

Important Notes:

The AS/NZS 1163 standard does not apply to material conveyance; this pipe is a structural pipe, with primary emphasis on pipe hardness and weldability.
The steel grade should be selected based on the minimum yield strength required for the application. The higher the number following the steel grade designation, the higher the strength.
If the pipe is to be used outdoors, corrosion protection must be considered. The primary option is a galvanized coating, which requires periodic inspection and re-galvanizing.

AS/NZS 1163 Size Charts

This standard lists the cold-formed hollow sections commonly used in Australia and New Zealand.

Outside Diameter Thickness Mass per unit length External surface area Ratio
do t Per unit length Per unit mass
mm mm kg/m m²/m m²/t do/t
610.0 12.7CHS 187 1.92 10.2 48.0
610.0 9.5CHS 141 1.92 13.6 64.2
610.0 6.4CHS 95.3 1.92 20.1 95.3
508.0 12.7CHS 155 1.60 10.3 40.0
508.0 9.5CHS 117 1.60 13.7 53.5
508.0 6.4CHS 79.2 1.60 20.2 79.4
457.0 12.7CHS 139 1.44 10.3 36.0
457.0 9.5CHS 105 1.44 13.7 48.1
457.0 6.4CHS 71.1 1.44 20.2 71.4
406.4 12.7CHS 123 1.28 10.4 32.0
406.4 9.5CHS 93.0 1.28 13.7 42.8
406.4 6.4CHS 63.1 1.28 20.2 63.5
355.6 12.7CHS 107 1.12 10.4 28.0
355.6 9.5CHS 81.1 1.12 13.8 37.4
355.6 6.4CHS 55.1 1.12 20.3 55.6
323.9 2.7CHS 97.5 1.02 10.4 25.5
323.9 9.5CHS 73.7 1.02 13.8 34.1
323.9 6.4CHS 50.1 1.02 20.3 50.6
273.1 9.3CHS 60.5 0.858 14.2 29.4
273.1 6.4CHS 42.1 0.858 20.4 42.7
273.1 4.8CHS 31.8 0.858 27.0 56.9
219.1 8.2CHS 42.6 0.688 16.1 26.7
219.1 6.4CHS 33.6 0.688 20.5 34.2
219.1 4.8CHS 25.4 0.688 27.1 45.6
168.3 71CHS 28.2 0.529 18.7 23.7
168.3 6.4CHS 25.6 0.529 20.7 26.3
168.3 4.8CHS 19.4 0.529 27.3 35.1
165.1 5.4CHS 21.3 0.519 24.4 30.6
165.1 5.0CHS 19.7 0.519 26.3 33.0
165.1 3.5CHS 13.9 0.519 37.2 47.2
165.1 3.0CHS 12.0 0.519 43.2 55.0
139.7 5.4CHS 17.9 0.439 24.5 25.9
139.7 5.0CHS 16.6 0.439 26.4 27.9
139.7 3.5CHS 11.8 0.439 37.3 39.9
139.7 3.0CHS 10.1 0.439 43.4 46.6
114.3 6.0CHS 16.0 0.359 22.4 19.1
114.3 5.4CHS 14.5 0.359 24.8 21.2
114.3 4.8CHS 13.0 0.359 27.7 23.8
114.3 4.5CHS 12.2 0.359 29.5 25.4
114.3 3.6CHS 9.83 0.359 36.5 31.8
114.3 3.2CHS 8.77 0.359 41.0 35.7
101.6 5.0CHS 11.9 0.319 26.8 20.3
101.6 4.0CHS 9.63 0.319 33.2 25.4
101.6 3.2CHS 7.77 0.319 41.1 31.8
101.6 2.6CHS 6.35 0.319 50.3 39.1
88.9 5.9CHS 12.1 0.279 23.1 15.1
88.9 5.0CHS 10.3 0.279 27.0 17.8
88.9 5.5CHS 11.3 0.279 24.7 16.2
88.9 4.8CHS 9.96 0.279 28.1 18.5
88.9 4.0CHS 8.38 0.279 33.3 22.2
88.9 3.2CHS 6.76 0.279 41.3 27.8
88.9 2.6CHS 5.53 0.279 50.5 34.2
76.1 5.9CHS 10.2 0.239 23.4 12.9
76.1 4.5CHS 7.95 0.239 30.1 16.9
76.1 3.6CHS 6.44 0.239 37.1 21.1
76.1 3.2CHS 5.75 0.239 41.6 23.8
76.1 2.3CHS 4.19 0.239 57.1 33.1
60.3 5.4CHS 7.31 0.189 25.9 11.2
60.3 4.5CHS 6.19 0.189 30.6 13.4
60.3 3.6CHS 5.03 0.189 37.6 16.8
48.3 5.4CHS 5.71 0.152 26.6 8.9
48.3 4.0CHS 4.37 0.152 34.7 12.1
48.3 3.2CHS 3.56 0.152 42.6 15.1
42.4 4.9CHS 4.53 0.133 29.4 8.7
42.4 4.0CHS 3.79 0.133 35.2 10.6
42.4 3.2CHS 3.09 0.133 43.1 13.3

AS/NZS 1163 Steel Pipe Dimensional Tolerances

CHS

OD:≤ 168 mm: ±1% or ±0.5 mm (whichever is greater)

>168 mm: ±1%

WT:±10%

SHS / RHS

Side Length:≤ 100 mm:±1% or±0.5 mm(whichever is greater)

>100 mm:±1%

WT:±10%

AS/NZS 1163 Steel Pipe Shape Tolerances

Out-of-roundness (for round tubes): ≤ 2% of the outer diameter
Squareness (square and rectangular tubes): Deviation at each corner ≤ ±1°
Flatness:Deviation ≤ 0.5% × side length
Twist:≤ 2 mm per meter

AS/NZS 1163 Grade Naming Conventions

In this standard, steel grades are typically designated by the format:

“C” + nominal minimum yield strength + “L”.

C: Cold-formed.

L: Low yield-to-tensile strength ratio or identifies the material as structural hollow section.

Numerical value: Nominal minimum yield strength (MPa).

Toughness designation (impact grade): 0, 1, 2: Indicate different impact toughness requirements.

AS/NZS 1163 Grade Classifications

Grade Yield Strength (MPa) Impact Resistance Guarantee Typical Applications
Base Strength Grade C250 250 / Secondary structures, non-critical components
C250L0 250 L0 (20℃) Standard Interior Layout
C250L1 250 L1 (0℃) May be exposed to temperatures of 0°C
C250L2 250 L2 (-20℃) Secondary Structures in Cold Regions
Common Strength Grades C350 350 / Standard construction, no low-temperature requirements
C350L0 350 L0 (20℃) Most commonly used: main structures, industrial buildings
C350L1 350 L1 (0℃) Main structures requiring low-temperature toughness
C350L2 350 L2 (-20℃) Key Structures in Cold Regions
High Strength Grades C450 450 / High-stress components; no low-temperature requirements
C450L0 450 L0 (20℃) Long-span structures, heavy machinery, lightweight design
C450L1 450 L1 (0℃) Applications of High-Strength Steel at 0°C
C450L2 450 L2 (-20℃) High-strength steel for use in cold regions

AS/NZS 1163 Steel Pipe Mechanical Property

AS/NZS 1163 Tensile Test

Grade Nominal Minimum Yield Strength MPa Tensile Strength MPa min.. Elongation min.
C250 250 320 18
C350 350 430 18
C450 450 500 14
Elongation is determined using a gauge length of 50 mm or (S₀ is the original cross-sectional area)
For products with thin walls, the standard allows for adjustments to the elongation requirements in specific cases. Notes on yield strength values: Round tubes (CHS): Typically, the upper yield strength or the 0.5% total elongation strength is used. Square tubes/rectangular tubes (SHS/RHS): Typically, the 0.2% specified plastic elongation strength is used.

AS/NZS 1163 Impact Test

Grade Designation Test Temperature ℃ Minimum Average Absorbed Energy J Minimum Individual Absorbed Energy J
L0 20 27 20
L1 0 27 20
L2 -20 27 20
Charpy V-notch specimens are used.
The impact energy value is the average of three specimens; while individual specimens may fall below the average, they must not fall below the specified minimum value for a single specimen.
If the grade designation does not include L0/L1/L2 (e.g., marked only as C350), this indicates that the material’s impact toughness is not guaranteed and it is not suitable for low-temperature or dynamic loading environments.

Table of Properties for Common Grades in AS/NZS 1163

Full Grade Designation MPa min. MPa min. Elongation min. Impact Toughness Grade Impact Test Temperature Impact energy requirements 27J
C250L0 250 320 18 L0 20℃
C250L1 250 320 18 L1 0℃
C250L2 250 320 18 L2 -20℃
C350L0 350 430 18 L0 20℃
C350L1 350 430 18 L1 0℃
C350L2 350 430 18 L2 -20℃
C450L0 450 500 14 L0 20℃
C450L1 450 500 14 L1 0℃
C450L2 450 500 14 L2 -20℃

AS/NZS 1163 Steel Pipe Chemical Composition

Grade C % max. Si % max. Mn % max. P % max. S % max. Other Elements
C250 C250L0 C250L1 C250L2 0.22 0.35 1.2 0.040 0.040
C350 C350L0 C350L1 C350L2 0.22 0.35 1.4 0.040 0.040
C450 C450L0 C450L1 C450L2 0.22 0.35 1.6 0.040 0.040 Nb ≤ 0.05 V ≤ 0.10 Ti ≤ 0.05 Al ≥ 0.015

Carbon Equivalent, CE:

Carbon equivalent limits are set to ensure good weldability, calculated based on a formula from the International Institute of Welding.

as nzs 1163
Grade CE max.
C250 Series 0.35
C350 Series 0.38
C450 Series 0.42

For the C450 series:

Minimum aluminum content is 0.015% to help form a fine microstructure, improving toughness and strength stability.

Microalloying elements like niobium, vanadium, and titanium can be added up to certain limits to increase strength through precipitation hardening and grain refinement.The maximum content limits for each element are as follows:

Nb≤ 0.05%

V ≤ 0.10%

Ti ≤ 0.05%

AS/NZS 1163 Manufacturing and Traceability

Forming Process

The AS/NZS 1163 standard explicitly stipulates that hollow sections must be manufactured using cold forming processes.

Cold forming: The process of shaping steel strips or sheets at room temperature.

Welding Process

The formed steel strip is closed by welding.

High-frequency resistance welding (HFW) or submerged arc welding (SAW) is typically used.

HFW is common for thin to medium-thick walls.

Welding Quality Requirements

The weld should be continuous and uniform, free from defects such as cracks, lack of fusion, or lack of penetration; the weld bead height should be kept within a reasonable range.

The mechanical properties of the welded area should be equivalent to those of the base material.

After welding, burrs should be removed, and heat treatment applied if needed to relieve stress.

AS/NZS 1163 Steel Tube Traceability Marking

The AS/NZS 1163 standard requires manufacturers to establish and maintain a traceability system to ensure that each batch of products can be traced back to its raw material sources and production records.

Traceability means each batch can be tracked from raw material through production to the finished pipe. Markings on each pipe include permanent identification, often by inkjet, hot stamping, or labeling.

The marked should include:

Marking Requirements Example Notes
Manufacturer’s Name or Trademark “XX Steel” Identify the manufacturer.
Standard Number AS/NZS 1163 Applicable standard.
Grade C350L0 Strength and toughness Grades.
Specifications and Dimensions 100×100×5.0 Side length × Side length × Wall thickness
Batch Number / Heat Number 2305-001 Key information for traceability.

Quality Certification Documents

The manufacturer must provide a Mill Certificate with the shipment.

Features of AS/NZS 1163 Steel Tube

1.Structural strength: AS/NZS 1163 steel pipes have a high yield strength, enabling them to meet the design requirements of various load-bearing structures, while also offering good ductility to ensure the safety and stability of the structure under load.

2.Weldability: Strict chemical composition limits help ensure excellent weldability, making it suitable for a variety of welding methods and improving construction efficiency.

3.High dimensional accuracy: Cold forming with tight tolerance controls guarantees precise sizes.

4.High quality consistency: Traceability and inspection ensure consistent quality throughout the mass production process.

5.Corrosion Resistance: The product surface can be treated with galvanization, coating, and other processes, making it suitable for outdoor and corrosive environments and extending its service life.

Application of AS/NZS 1163 Steel Tube

1.Building Structures

Used for load-bearing components: industrial plants, commercial buildings, sports venues, etc.

2.Infrastructure

Bridge engineering, tower structures, pile foundations, and support structures, etc.

3.Mechanical Manufacturing

Lifting equipment, transport equipment frames, etc.

4.Municipal Engineering

Bus shelters, pedestrian overpasses, landscape structures, etc.

5.Special Applications

Seismic-resistant structures: High toughness requirements to ensure plastic deformation capacity.

Low-temperature environments: Impact toughness guaranteed at -20°C.

Application of AS/NZS 1163 Steel Tube

Traceability System

We have established a comprehensive intelligent traceability system that creates a digital record for every steel pipe, ensuring 100% traceability and giving you peace of mind during project acceptance.

Comprehensive Coverage of Global Steel Pipe Standards

We support a wide range of steel pipe standards, including:

Australian and New Zealand: AS/NZS 1579, AS/NZS 1163

International: API 5L, ASTM A53, ASTM A671, ASTM A672, EN 10217, EN 10219, ISO 3183, JIS G3444, DIN 2458, and more.

Patented Technology

We have a proven process for double-sided submerged arc welding (JCOE) of thick-walled, large-diameter pipes, and have independently developed the “Aolande Five-Dimensional Quality System,” achieving a weld penetration uniformity of 98.7%.

FAQ

What is the AS/NZS 1163 standard?

A: AS/NZS 1163 is the standard for structural steel tubes used in Australia and New Zealand. It applies to cold-formed welded hollow sections (round, square, and rectangular tubes) and is primarily intended for use in building and engineering structures, rather than for fluid conveyance.

A: The suffixes indicate impact toughness grades, showing resistance to brittle fracture at different temperatures.

Higher numbers mean better performance.

A:For long-span structures, heavy machinery, projects needing weight savings, or components under high stress.

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